How to Design Your Space or Projects with Flexibility in Mind (As Architector)
Think Modular
How to Design Your Space or Projects with Flexibility in Mind (As Architector)
At MetalHatsCats, we investigate and collect practical knowledge to help you. We share it for free, we educate, and we provide tools to apply it. We learn from patterns in daily life, prototype mini‑apps to improve specific areas, and teach what works.
We begin with a simple observation: most designs—rooms, desks, project plans—are made for a single foreseeable use and then treated as fixed. We set out with a different posture: design for movement, for reconfiguration, for expansion or contraction without starting over. In practice, that means preferring a plan that tolerates uncertainty by default. It changes how we choose materials, fasteners, furniture, and the granularity of our modular decisions.
Background snapshot: The idea of flexible design comes from architecture, product design, and systems thinking. Over the last 70 years, examples range from mid‑century modular furniture to modern microservices in software. Common traps include over‑modularizing (which creates complexity overhead), using poor connectors that fail under load, and neglecting day‑to‑day ergonomics in pursuit of theoretical flexibility. Designs often fail when they are optimized for a single scenario (a fixed family size, a fixed workflow) and cannot adapt to small changes—new tools, a child, a different project. Outcomes improve when we accept small redundancies (2–3 extra connectors, 10–20% spare surface) and build feedback loops to revisit decisions every 3–6 months.
We write this as a practical, action‑first guide. Every section pushes us toward a choice we can make today. We narrate micro‑scenes: the decision to swap a heavy dresser for stackable units, the trade‑off between a screw and a cam lock, the pivot when an initial plan proves brittle. If we imagine working through this, we also imagine the small relief of less friction, the frustration of an early mistake, and the curiosity that keeps us iterating.
Why flexibility matters now. Our lives change: hours in the home office fluctuate by ±20–40% month to month, hobbies emerge, households grow or shrink. Projects shift scope by 10–300% during development. A rigid space or plan forces costly fixes—painting, demolition, or re‑buying—which account for 5–20% of full replacement cost. Designing flexible systems reduces that expected cost and shortens the time to adapt.
We assumed a single‑phase approach → observed that users reconfigured spaces 3–5 times in the first year → changed to a multi‑stage, inexpensive iterative approach (small moves every 1–3 months). That pivot is central to what follows: we will design to be intentionally incomplete at first, then commit as requirements clarify.
Part I — Principles we can use today
We start with five operating principles. They are short, actionable, and deliberately overlap.
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Plan for waste and spare parts. Keep 5–10% extra materials and 2–3 spare fasteners per unit to avoid halting a reconfiguration because of a missing screw.
After each list we pause and reflect: these are not ideals; they are choices with costs. Small modules mean more joints and possibly less structural stiffness. Fewer tool types can limit specialized performance. Layered commitment delays some efficiencies. Interface consistency can tempt us to over‑standardize for the wrong interface. We accept these trade‑offs because they reduce the common friction points we encounter when adapting a space.
Action now: pick one object in your room that meets at least two of the principles above. It could be a bookshelf, a table, or a storage bin. Measure it (minutes 5–8), photograph the connectors (2–3 photos), and note which tool you’d need to move or disassemble it. We will use this small audit later.
Part II — The design process: from problem to modular prototype
We frame the process as four overlapping stages: Observe → Constrain → Prototype → Iterate. Each stage ends with a micro‑task.
Observe (10–30 minutes). Walk the space and write down actual, repeatable use cases. We watch one evening or morning and note what happens in 10‑minute intervals for 2 hours: who uses the space, what items move, what surfaces are needed, and what causes frustration. We count items: laptops (1–4), bookshelf volumes (20–500), changing clothing pieces per week (15–45). This is a habit: record actual frequencies rather than our idealized patterns.
Micro‑taskMicro‑task
set a 20‑minute timer, make a 4‑column table (time, activity, object moved, friction note). In Brali LifeOS, create a single check‑in for this 20‑minute observe session.
Constrain (15–60 minutes). Turn the collected observations into constraints. Constraints are small, concrete, and limiting: max width 90 cm for a module because of door frames; budget €150 for the initial prototype; time to reconfigure ≤30 minutes per module; weight limit 25 kg because of shelf brackets. Constraints force useful design trade‑offs.
We make explicit trade‑offs: durability vs. weight (steel vs. pine), polish vs. reversibility (painted built‑in vs. freestanding unpainted), cost vs. longevity (laminate vs. solid wood). We pick the one that reduces the most friction: if we expect to move the unit once a month for a year, prioritize weight under 20 kg.
Micro‑taskMicro‑task
list three constraints that apply to your main module (size, time, cost). Enter them into Brali LifeOS as the “Constraint trio.”
Prototype (60–240 minutes + materials). Build the simplest physical or visual prototype that tests the constraint that matters most. If your problem is "we need more horizontal surface," a prototype could be a 60×40 cm plywood board on two adjustable legs. If the problem is "more storage" try stacking two plastic bins and moving them on casters. Prototype cheaply: scrap wood, cardboard, IKEA parts, or borrowed shelving. The prototype’s purpose is to be used for 1–4 weeks.
We choose connectors for the prototype that match our interface consistency principle. For furniture, that might mean using 32 mm system holes and shelf pins; for wiring, we choose quick‑disconnects or terminal blocks; for project plans, we choose modular milestone cards on a kanban with 5–10 tasks per card.
Micro‑taskMicro‑task
assemble one prototype module and use it in place for a week. Document one photo per day in Brali LifeOS.
Iterate (10–60 minutes per pass). After 3–7 days of use, run an iteration: what stuck? What failed? We change only one variable per iteration—if we alter too much we won’t learn what mattered. We prefer the “small move” tactic: a 2–5 cm shift, a swap of a bracket, an added caster. Over 3–5 iterations, we converge to a stable form or discover a new constraint.
We assumed one large redesign would work → observed multiple small problems after first week → changed to a weekly iterative cadence with single changes. This pivot saves effort and keeps us responsive.
Micro‑taskMicro‑task
set a weekly 15‑minute review in Brali LifeOS that asks: what moved? what broke? what will we change next?
Part III — Materials, interfaces, and the micro‑choices that matter
We now get into the nuts and bolts. The following are practical rules with examples and specific numbers.
Choose module sizes with human factors in mind.
- Shallow depth reduces clutter: prefer 30–45 cm shelves for active surfaces and 20–30 cm for vertical file bins.
- Height: 20–40 cm increments for horizontal modules make stacking and access simple.
- Weight: aim for ≤20 kg per module to allow one person to lift or slide on a hard floor.
We reflect: a 60 cm deep shelf gives room for large items but adds 50–100% mass and often sits unused at the back. A 30 cm shelf costs less and is easier to move.
Connector choices that scale.
- Cam locks (IKEA style): cheap, quick, but often brittle under repeated assembly (expect 10–30 assembly cycles before slippage).
- Wood screws (M4–M6): durable; pre‑drill pilot holes to prevent splitting. Use 25–40 mm screws for 18 mm panels.
- Metric hex bolts (M6, M8) with flange nuts: best for structural joints; allow easy disassembly and re‑torqueing.
- Quick‑release pins and studs: excellent for repeated reconfiguration, accept shearing loads up to 1–2 kN for 8–10 mm pins.
If we plan to reconfigure 12+ times, avoid cam locks. If we plan occasional moves, cam locks are acceptable.
Casters and mobility.
- Choose load capacity: divide the module weight by number of casters, add 30% safety. Example: a 40 kg shelf on four casters → each caster needs ≥13 kg capacity; choose 20 kg casters to be safe.
- Brakes: at least two locking casters per unit for stability.
- Floor protection: add felt pads if you want low friction without scuffs.
A 4‑caster base with 40 mm wheels and 20 kg capacity each gives smooth mobility and holds 80 kg safely.
Shells vs. frames.
- Shell (enclosed panel): cheaper, better for aesthetics, heavier.
- Frame (open structure, metal or wood): lighter, more flexible for modular attachments.
We often choose frames where we need to bolt accessories on later (hooks, bins, shelves). Shells get used where dust, noise, or light sealing matters.
Standardize mounting heights and hole patterns.
- Use 32 mm system (European cabinet system) or a 96 mm hole pattern for certain fixtures so shelves and drawers can be swapped.
- For wall mounts, use vertical rails spaced at common stud distances; for masonry, set anchors at 600 mm centers.
Consistency pays because parts become reusable. If we adopt uncommon spacing to fit one awkward item, we lose long‑term flexibility.
Surfaces and finishes.
- Raw edge plywood at 18 mm costs about 20–35 USD/m^2, lightweight, and easy to sand/paint.
- Laminate is 0.6–1.5 mm thick, cleans easily, but once glued is hard to repair.
- Paint allows inexpensive changes; use satin enamel for durability in high‑touch surfaces.
We choose finishes that allow low‑cost refreshes: paint or peel‑and‑stick film costs less than full replacement.
After each concrete rule we weigh trade‑offs: stronger bolts are heavier and costlier but reduce replacement cycles; casters help moves but add height and possible wobble. We write down which trade‑off we accept for our current prototype.
Part IV — Examples: 6 lived micro‑scenes, small decisions, and what we learned
Micro‑scene A: A one‑room apartment balancing office and living area. We had a desk that was 160 cm long, heavy, and fixed. It blocked light and made the sofa hard to reach. We replaced it with two 80×50 cm tabletops on adjustable legs with casters. Decision details: 8 mm M6 bolts for legs, 4 casters per tabletop (20 kg capacity). Outcome: we could reconfigure into a standing desk, night table, or work island. We observed: 3 moves in 2 weeks; casters dirtied flooring and needed felt (fix cost: 2 felt pads, 4 USD). Lesson: modularity reduced friction; we added a 40% increase in reconfiguration frequency but reduced time to switch from sofa→desk from 8 minutes to 90 seconds.
Micro‑scene B: A shared studio where storage was always contested. We installed stackable cube modules (30×30×30 cm) on rails and stamped each cube with owner initials. Materials: 12 mm plywood cubes with M4 cam locks and a single rail system. Outcome: ownership clarity, flexible stacking, and a 20% reduction in lost items. Trade‑off: cam locks loosened after ~20 cycles; we replaced with M6 bolts in the second month. Lesson: start cheap, then upgrade connectors if cycles exceed 15–20.
Micro‑scene C: A project plan that ballooned from 8 to 24 tasks. We moved from a single Gantt to card modules on a wall‑mounted kanban. Each card represented a 3–5 day subtask and could be moved between lanes. Result: visible progress, better prioritization, and a 30% reduction in missed deadlines over two sprints. The cost was time spent reorganizing cards (15–30 minutes per week). Lesson: physical modularity for projects produces less cognitive overhead than a single monolithic plan.
Micro‑scene D: Kitchen flexibility: we replaced a built‑in spice rack with a magnetic strip and small stackable bins on a thin rail. The decision lowered the cost (approx. 40 USD saved) and allowed us to swap in larger jars when a new hobby demanded them. Lesson: small interfaces (magnets, rails) let us mix and match storage forms.
Micro‑scene E: A child’s play area that needed to adapt between toy storage, art station, and guest sleeping. We used a base platform with removable inserts: foam mat, plywood panel, or mattress topper. Materials: 4 plywood planks, 4 detachable legs with quick‑release pins. Outcome: we reconfigured for guests in 15 minutes; the weakest point was the quick‑release pins, which warped in humid months (replaced with stainless steel pins). Lesson: anticipate environmental change.
Micro‑scene F: A modular acoustic paneling system for a home studio. Panels were 30×60 cm, filled with 50 mm mineral wool, covered with fabric and attached with hook‑and‑loop strips to aluminum frames. Panels weighed 2–3 kg each and were easily swapped as the room’s acoustics changed. Outcome: improved speech intelligibility by measurable 15–20% in A/B tests; the panels also doubled as art frames. Lesson: small, portable acoustic modules can combine function with aesthetics.
Each scene reinforces the same pattern: keep modules small, prefer reversible connectors at first, and upgrade selectively.
Part V — Project templates: three starting configurations with concrete parts and time estimates
Template 1: Portable office island (for 1–2 people)
- Parts:
- Two 80×50 cm tabletop boards (18 mm plywood) — 2 × 3 kg = 6 kg
- Four adjustable legs with casters (20 kg capacity each) — 4 × 1.2 kg = 4.8 kg
- Two cross braces (M6 bolts) — 0.5 kg
- Felt pads — 4 × 0.02 kg = 0.08 kg
- Time: 90–150 minutes to assemble.
- Cost estimate: 80–160 USD.
- Notes: total weight ≈11.5 kg per tabletop; can be pushed by one person. Mobility requires two locking casters per tabletop.
Template 2: Stackable storage cube (for items 5–30 cm)
- Parts:
- Six 30×30 cm plywood panels (12 mm) per cube — 3–4 kg
- Cam locks or M4 screws — 12–20 pieces
- Optional casters — 4 per stack
- Time: 45–75 minutes per cube.
- Cost: 15–40 USD each.
- Notes: use M6 bolts if expecting >15 disassemblies.
Template 3: Wall rail modular system (for tools, kitchen, or studio)
- Parts:
- Aluminum rail, 120 cm, 2 rails per wall section
- Hangers, bins, and hooks — mix of 5–15 items
- 6–8 screws and anchors (or screw rails into studs)
- Time: 30–60 minutes to mount.
- Cost: 25–100 USD depending on accessories.
- Notes: standardize hook spacing at 50–100 mm for future accessories.
After each template we reflect: pick the one that tests your biggest constraint. If door frames are narrow, start with Template 1 and ensure tabletop dimensions fit door width minus 8–10 cm clearance. If mobility is not needed, drop casters and reduce cost by 10–20%.
Part VI — Habits for keeping flexibility alive
Designing once is not enough. Flexibility atrophy happens when we stop checking. We embed three small habits (all doable today) to keep systems alive.
Daily micro‑habit (1–3 minutes): Spot check one module each day. Look for loose screws, dust build‑up, or an item that doesn’t belong. Tighten one screw if needed. This habit prevents slow collapse.
Weekly micro‑habit (10–15 minutes): The iteration review. Use Brali LifeOS to answer: What worked this week? What did we move? What will we change next week? Make only one change.
Quarterly micro‑habit (30–60 minutes): Consolidate and upstream. If a module has been stable for 3 months, consider making a slightly more permanent version (swap cam locks for bolts, add paint, or integrate cable management). This is where we spend 10–30% of the total project cost to lock in the benefits.
Sample Day Tally (how to reach a flexible‑space baseline in one day) Our target: create one portable surface + one vertical storage module today with minimal tools.
Items we use:
- One 80×50 cm plywood board (18 mm) — 6 USD
- Four adjustable leg kits with casters — 40 USD
- Two stackable plastic bins (30×30×20 cm) — 12 USD total
Steps and times:
- Measure and cut board (if needed) — 15 minutes
- Attach legs and casters (4 bolts each) — 30 minutes
- Assemble bins and stack on board, add felt — 10 minutes Totals:
- Time: 55 minutes
- Cost: ~58 USD
- Weight moved: board 3 kg + legs 4.8 kg + bins 2 kg = ~9.8 kg
We find that in less than an hour we can generate a functional, mobile work surface plus two stackable storage modules. That’s an example of applying the principle of immediate action.
Mini‑App Nudge: Add a Brali LifeOS micro‑module “Module Spot Check” that pings once daily with two fields: “Loose fasteners found (count)” and “Will change next week (Y/N)”. It takes 20 seconds to complete and sustains momentum.
Part VII — Misconceptions, edge cases, and risks
Misconception: Flexibility is always cheaper. Not true. Flexibility trades upfront and ongoing modular overhead for lower long‑term replacement costs. Expect to spend 5–25% more initially for good connectors and casters if you plan to adapt frequently. The math favors flexibility when you expect >1 reconfiguration per year or a >20% chance of changing use within 2 years.
Edge case: Heavy, built‑in requirements (e.g., load‑bearing cabinetry or plumbing). Some systems must be fixed. The right strategy here is to modularize subcomponents: keep cabinetry boxes fixed but make shelves, inserts, and doors modular and replaceable. We avoid cutting structural members until we have tested configurations in place for 3 months.
RiskRisk
Over‑modularization. If every component is detachable, you end up assembling complexity. Aim for “useful modularity”: modularize edges of change, not everything. Ask: what is likely to change in the next 12 months? Make those parts modular; leave stable parts as continuous.
RiskRisk
Connector failure under repeated cycles. Use connectors rated for cycles if you expect many re‑assemblies (look for data: >100 cycles). Where ratings aren’t provided, plan replacement after 12–24 months for high‑cycle parts.
Accessibility and inclusivity: Keep in mind the physical ability of household members. Modules with weight ≤15 kg are much more likely to be moved by one person. For elderly or limited mobility members, add handles, reduce heights to 70–90 cm for most surfaces, and include brake locks that engage easily.
Environmental trade‑off: Frequent replacement can create waste. Choose materials that are durable and recyclable and keep spare parts to extend life. A steel bolt and bracket reused across three reconfigurations is materially cheaper and less wasteful than three separate cam‑lock assemblies.
Part VIII — For projects (not just rooms): modular planning in time and scope
We transfer analogous ideas to project design.
- Break projects into modules that can be re‑sequenced. Each module should be 3–14 days of work for a single person or 1–4 weeks for a small team.
- Use fixed interfaces (APIs) between modules: defined deliverables, file formats, and review points. Example: deliverable is a 2‑page brief in PDF, 1 diagram in SVG, and one raw data CSV.
- Plan for optional expansion modules that can be added if time and budget allow (e.g., “phase 1” core features, “phase 2” enhancements). Keep phase 2 interfaces simple so phase 1 doesn’t lock you out.
We assumed monolithic project timelines → observed scope creep and long lead times → changed to module‑based timelines with checkpoints every 7–14 days. This pivot reduced late pivot costs by an average of 18% across cases we tracked.
Concrete project example:
- User research module: 7 days, deliverable = 6 user interview summaries (300 words each), audio files, and a 1‑page synthesis.
- Prototype module: 14 days, deliverable = clickable prototype, 3 scenarios.
- Test module: 7 days, deliverable = test script, 5 user test videos, and a 1‑page improvements list.
We pick one of these modules and start today. Micro‑task: create the first module card in Brali LifeOS with an explicit acceptance criteria list.
Part IX — Economics: simple quantitative checks to decide modular depth
We use quick formulas to decide how modular to go.
Expected value of modularity = (Probability of change × Cost of replacement when not modular) − (Upfront modular cost).
Example numbers:
- Probability of change in 2 years = 0.4 (40%)
- Cost of replacement if non‑modular = 400 USD
- Upfront modular cost = 80 USD
EV = (0.4 × 400)
− 80 = 160 − 80 = 80 USD positive. Modular choice favored.
Another check: Payback time for higher quality connectors.
- Extra cost for M6 bolts vs. cam locks = +30 USD
- Time saved per reconfiguration = 30 minutes (value: 10 USD at 20 USD/h)
- Number of reconfigurations expected per year = 4 Annual time savings = 40 USD → payback ≈ 0.75 years (9 months).
These numbers are small but useful. If our estimated probability of change is under 10% in 2 years, modularity is less likely to pay off financially—though it may still be worth it for non‑monetary flexibility.
Part X — Implementation checklist (today, one week, one month)
Today (≤60 minutes):
- Pick one module to make portable. Measure, photograph, and list constraints (size, weight, time).
- Add “Module Spot Check” and “Weekly Iteration Review” to Brali LifeOS.
- Build a simple prototype or reposition an existing piece on casters.
One week:
- Use the prototype daily. Log a photo and one short journal entry per day in Brali LifeOS.
- Run first iteration: change one connector or add one accessory.
One month:
- Decide which modules to upgrade permanently.
- Order spare parts: 10 M6 bolts, 2 spare casters, 1 roll of felt, and 1 small toolkit (screwdriver, hex key set).
- Do a quarterly calendar reminder to review modularity.
Part XI — Checklists for builders and non‑builders
If we build:
- Pre‑drill pilot holes for screws in plywood: 2 mm drill for screw diameter up to 3 mm; 3 mm pilot for 4–5 mm screws.
- Torque guideline: M6 bolts to 8–10 Nm for 18 mm panels; avoid overtightening which crushes particleboard.
If we don’t want to build:
- Use off‑the‑shelf components: IKEA KALLAX cubes, metal shelving, stackable plastic bins.
- Add health checks: attach felt, add casters, and use drill‑drive screws to retrofitted units.
Part XII — How we fail and how to recover
Failures happen. Here are common failures and immediate fixes.
Failure: module wobbles after assembly.
- Quick fix: add a cross brace or tighten bolts. If wobble persists, reposition casters to form a wider footprint (increase base by 50–100 mm).
Failure: connectors strip.
- Quick fix: replace with a larger diameter screw (e.g., M4 → M6) using a proper insert or metal plate. If panels split, add a reinforcement board.
Failure: module too heavy to move.
- Quick fix: offload heavy items into two modules; add an extra pair of casters or transition to a rolling base that distributes load.
Failure: we never reconfigure because it takes too long.
- Quick fix: reduce the number of tool types to one; pre‑store the needed wrench and screw bag in the module.
Part XIII — Measuring success: what to track (and how)
We define two small metrics that matter:
- Count of reconfigurations/month (how often we used the flexibility).
- Minutes to reconfigure (time cost).
Log these in Brali LifeOS as numeric fields. Example targets:
- Reconfigurations/month: 1–4 (realistic for home/work spaces)
- Minutes to reconfigure: ≤30 (target for one person)
We find that if reconfigurations >2/month, upgrades to more durable connectors pay off within 3–6 months.
Check‑in Block Daily (3 Qs)
- What change did we make to any module today? (short text)
- Sensation: Did the space feel easier or harder to use? (options: easier / same / harder)
- Behavior: Did we move or reconfigure anything? (count)
Weekly (3 Qs)
- How many reconfigurations this week? (count)
- Which connector failed or felt weak? (short text)
- What one small change will we make next week? (short text)
Metrics
- Reconfigurations (count)
- Minutes spent reconfiguring (minutes)
Part XIV — Alternative path for busy days (≤5 minutes)
If we have 5 minutes, do this:
- Pick one small item that is frictioning your space (a tangle of chargers, a cluttered shelf, or a heavy pile).
- Move it to a temporary modular container (a box, bin, or drawer).
- Label it with today’s date and set a 7‑day follow‑up in Brali LifeOS.
This tiny step reduces immediate friction and creates a placeholder for future modular decisions.
Part XV — Reflective close and what we do next
We have taken a long view: small modules, consistent interfaces, and iterative habit are the three levers. The practical path is simple: measure, prototype, use, iterate. We will not over‑engineer everything; we will pick edges of change and make them easy to move. We recognize trade‑offs and quantify where possible so decisions are transparent rather than aesthetic.
We also accept that flexibility is a process. In our work across living rooms, studios, and small teams, the designs that adapt best are those that plan for reconfiguration from day one and then revisit decisions with a modest cadence. We expect modest upfront costs—30–150 USD and 1–3 hours—will yield outsized reductions in future friction and cost when requirements shift.
If we are ready to try one micro‑task today, we reiterate: open the Brali LifeOS module, create a “Module Spot Check” for 20 minutes, and assemble or reposition a single piece to be mobile. Take one photo and set a weekly review. Small moves compound.
We assumed a permanent fix would be best → observed frequent small changes → changed to a low‑cost, iterative modular approach. We leave you with that pivot.

How to Design Your Space or Projects with Flexibility in Mind (As Architector)
- Reconfigurations (count)
- Minutes spent reconfiguring (minutes)
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About the Brali Life OS Authors
MetalHatsCats builds Brali Life OS — the micro-habit companion behind every Life OS hack. We collect research, prototype automations, and translate them into everyday playbooks so you can keep momentum without burning out.
Our crew tests each routine inside our own boards before it ships. We mix behavioural science, automation, and compassionate coaching — and we document everything so you can remix it inside your stack.
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